Pumps and Compressors: Selection, Application, Operation, Troubleshooting and Maintenance (1.8 CEUs)

Daily Schedule:
8:00am - Registration and coffee (1st day only)
8:30am - Session begins
4:30pm - Adjournment
Breakfast, two refreshment breaks and lunch are provided daily 
(Except Webinars).

Introduction
This seminar will provide a comprehensive understanding of the various types of reciprocating, rotary, and centrifugal pumps and compressors including piston pumps, plunger pumps, rotary pumps, screw pumps, two- and three-lobe pumps, cam pumps, vane pumps, bellows-type metering pumps, diaphragm pumps, canned motor pumps, centrifugal pumps, as well as trunk piston compressors, sliding crosshead piston compressors, diaphragm compressors, rotary screw compressors, straight lobe compressors, sliding vane compressors, liquid ring compressors, centrifugal, and axial compressors. Bearings will also be covered thoroughly. This seminar will focus on maximizing the efficiency, reliability, and longevity of this equipment by providing an understanding of the characteristics, selection criteria, common problems and repair techniques, preventive and predictive maintenance.

This seminar is a MUST for anyone who is involved in the selection, applications, or maintenance of reciprocating, rotary, and centrifugal pumps or compressors because it covers how this equipment operates, the latest maintenance techniques, and provides guidelines and rules that ensure the successful operation of this equipment. In addition, this seminar will cover in detail the basic design, operating characteristics, specification, selection criteria, advanced fault detection techniques, critical components and all preventive and predictive maintenance methods in order to increase reliability of the equipment and reduce the operation and maintenance cost.

This seminar will provide the following information for all reciprocating, rotary, and centrifugal pumps and compressors:
  • Basic Design
  • Specification
  • Selection Criteria
  • Sizing Calculations
  • Enclosures and Sealing Arrangements
  • Codes and Standards
  • Common Operational Problems
  • All Diagnostics, Troubleshooting, Testing, and Maintenance
Who Should Attend
  • Engineers of all disciplines
  • Managers
  • Technicians
  • Maintenance personnel
  • Other technical individuals
Seminar Outcome
  • Equipment Operation: Gain a thorough understanding of the operating characteristics of reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Diagnostics and Inspection: Learn in detail all the diagnostic techniques and inspections required of critical components of reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Testing: Understand thoroughly all the tests required for the various types of reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Maintenance and Troubleshooting: Determine all the maintenance and troubleshooting activities required to minimize the downtime and operating cost of reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Repair and Refurbishment: Gain a detailed understanding of the various methods used to repair and refurbish reciprocating, rotary, and centrifugal pumps and compressors
  • Efficiency, Reliability, and Longevity: Learn the various methods used to maximize the efficiency, reliability, and longevity of reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Sizing: Gain a detailed understanding of all the calculations and sizing techniques used for reciprocating, rotary, and centrifugal pumps and compressors
  • Design Features: Understand all the design features that improve the efficiency and reliability of reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Selection: Learn how to select reciprocating, rotary, and centrifugal pumps and compressors by using the performance characteristics and selection criteria that you will learn in this seminar
  • Equipment Enclosures and Sealing Methods: Learn about the various types of enclosures and sealing arrangements used for reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Commissioning: Understand all the commissioning requirements for reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Codes and Standards: Learn all the codes and standards applicable for reciprocating, rotary, and centrifugal pumps and compressors
  • Equipment Causes and Modes of Failure: Understand the causes and modes of failure of reciprocating, rotary, and centrifugal pumps and compressors
  • System Design: Learn all the requirements for designing different types of reciprocating, rotary, and centrifugal pumping and compressing systems
Training Methodology
The instructor relies on a highly interactive training method to enhance the learning process. This method ensures that all the delegates gain a complete understanding of all the topics covered. The training environment is highly stimulating, challenging, and effective because the participants will learn by case studies which will allow them to apply the material taught to their own organization.

Special Features
Each delegate will receive an excerpt, in digital form, of the relevant chapters from the Manual listed below authored by the instructor:
 
1.    “POWER PLANT EQUIPMENT OPERATION AND MAINTENANCE GUIDE” published by McGraw-Hill in 2012 (800 pages)

2.    Practical Manual (200 pages)

Philip Kiameh

Philip Kiameh, M.A.Sc., B.Eng., D.Eng., P.Eng. (Canada) has been a teacher at University of Toronto and Dalhousie University, Canada for more than 24 years. In addition, Prof Kiameh has taught courses and seminars to more than four thousand working engineers and professionals around the world, specifically Europe and North America. Prof Kiameh has been consistently ranked as "Excellent" or "Very Good" by the delegates who attended his seminars and lectures.
Prof Kiameh wrote 5 books for working engineers from which three have been published by McGraw-Hill, New York. Below is a list of the books authored by Prof Kiameh:
  1. Power Generation Handbook: Gas Turbines, Steam Power Plants, Co-generation, and Combined Cycles, second edition, (800 pages), McGraw-Hill, New York, October 2011.
  2. Electrical Equipment Handbook (600 pages), McGraw-Hill, New York, March 2003.
  3. Power Plant Equipment Operation and Maintenance Guide (800 pages), McGraw-Hill, New York, January 2012.
  4. Industrial Instrumentation and Modern Control Systems (400 pages), Custom Publishing, University of Toronto, University of Toronto Custom Publishing (1999).
  5. Industrial Equipment (600 pages), Custom Publishing, University of Toronto, University of Toronto, University of Toronto Custom Publishing (1999).
Prof. Kiameh has received the following awards:
  1. The first "Excellence in Teaching" award offered by the Professional Development Center at University of Toronto (May, 1996).
  2. The "Excellence in Teaching Award" in April 2007 offered by TUV Akademie (TUV Akademie is one of the largest Professional Development centre in world, it is based in Germany and the United Arab Emirates, and provides engineering training to engineers and managers across Europe and the Middle East).
  3. Awarded graduation “With Distinction” from Dalhousie University when completed Bachelor of Engineering degree (1983).
  4. Entrance Scholarship to University of Ottawa (1984).
  5. Natural Science and Engineering Research Counsel (NSERC) scholarship towards graduate studies – Master of Applied Science in Engineering (1984 – 1985).
Prof. Kiameh performed research on power generation equipment with Atomic Energy of Canada Limited at their Chalk River and Whiteshell Nuclear Research Laboratories. He also has more than 30 years of practical engineering experience with Ontario Power Generation (formerly, Ontario Hydro - the largest electric utility in North America).
While working at Ontario Hydro, Prof. Kiameh acted as a Training Manager, Engineering Supervisor, System Responsible Engineer and Design Engineer. During the period of time that Prof Kiameh worked as a Field Engineer and Design Engineer, he was responsible for the operation, maintenance, diagnostics, and testing of gas turbines, steam turbines, generators, motors, transformers, inverters, valves, pumps, compressors, instrumentation and control systems. Further, his responsibilities included designing, engineering, diagnosing equipment problems and recommending solutions to repair deficiencies and improve system performance, supervising engineers, setting up preventive maintenance programs, writing Operating and Design Manuals, and commissioning new equipment.
Later, Prof Kiameh worked as the manager of a section dedicated to providing training for the staff at the power stations. The training provided by Prof Kiameh covered in detail the various equipment and systems used in power stations.
Professor Philip Kiameh was awarded his Bachelor of Engineering Degree "with distinction" from Dalhousie University, Halifax, Nova Scotia, Canada. He also received a Master of Applied Science in Engineering (M.A.Sc.) from the University of Ottawa, Canada. He is also a member of the Association of Professional Engineers in the province of Ontario, Canada.
Day 1Pump Categories, Centrifugal Pumps, Centrifugal Pump Mechanical seals
  • Pump Categories: Dynamic (Centrifugal) and Positive Displacement (Reciprocating and Rotary)
  • Centrifugal Pumps: Operation, Casings and Diffusers, Hydrostatic Pressure Tests, Impellers, Hydraulic Balancing Devices, Mechanical Seals, Minimum Flow Requirement, Performance Characteristics, Cavitation, and Net positive Suction Head
  • Maintenance Recommended for Centrifugal Pumps
  • Vibration Analysis and Predictive Maintenance
  • Centrifugal Pump, Mechanical Seals, Basic Components, Seal balance, Face Pressure, Pressure-Velocity, Power Consumption, Temperature Control
  • Seal Lubrication/Leakage, Single Inside Pusher Seal, Classification of Seals by Arrangements, Classifications of Seals by Design, Materials of Construction
  • Applications, Types of Mechanical Seals, Common Failure Modes of Seals, Seal Refurbishment, Gland Plates and Piping Arrangements
  • Installation and Troubleshooting of Mechanical Seals
Day 2 – Positive Displacement Pumps, Troubleshooting of Pumps, Pump Selection, Pumping System Calculations, Gas Laws, and Compressor Types and Applications
  • Reciprocating Pumps, Piston Pumps, Plunger Pumps, Rotary Pumps, Screw Pumps, Two- and Three-Lobe Pumps  
  • Cam Pumps, Vane Pumps, Bellows-Type Metering Pumps
  • Diaphragm Pumps
  • Canned Motor Pumps, Seal-less Pump Motors
  • Pump Maintenance, Inspection, Overhaul, Diagnoses of Pump Troubles
  • Troubleshooting of Centrifugal Pumps
  • Troubleshooting of Rotary Pumps
  • Troubleshooting of Reciprocating Pumps
  • Water Hammer
  • Pump Selection
  • Pumping System Calculations
  • Workshop: Design and selection of Different Pumping Systems for the Oil and Gas Industry, and the Power Generation Industry
  • Diagnostics of Pumping Systems
  • Pump Drivers
  • Motors
  • Variable-Frequency Drives
  • Perfect and Imperfect Gases
  • Compressor Polytropic Efficiency and Power Requirements
  • Compressor Volumetric Flow Rate and Volumetric Efficiency
  • Rotary and Reciprocating Compressors
  • Dynamic Compressors (Centrifugal and Axial)
  • Compressor Performance Measurement
  • Receivers, Compressor Control, and Compressor Unloading Systems
  • Preventive Maintenance and Housekeeping
Day 3– Performance of Positive Displacement Compressors, Reciprocating Compressors, Diaphragm Compressors, Dynamic Compressors, Dynamic Compressors Performance, Surge Prevention Systems and Testing, Choking, and Anti-choking Systems, Surge Limit, Stonewall, Prevention of Surge, Anti-Surge Control Systems, Compressor Seals, Dry Seals, Compressor   System Calculations, Sizing of Compressor System Components, Vibration Analysis and Predictive Maintenance
  • Performance of Positive Displacement Compressors
  • Reciprocating Compressors
  • Reciprocating Compressors Troubleshooting and Maintenance
  • Diaphragm Compressors
  • Rotary Screw Compressors and Filter Separators
  • Straight Lobe Compressors
  • Recent Developments in Liquid/Gas Separation Technology
  • Dynamic Compressor Technology
  • Centrifugal and Axial Compressors
  • Simplified Equations for Determining the Performance of Dynamic Compressors
  • Centrifugal Compressors – Components, Performance Characteristics, Balancing, Surge Prevention Systems and Testing
  • Choking, and Anti-Choking Systems
  • Dynamic Compressors Performance
  • Surge Limit, Stonewall, Prevention of Surge, Anti-Surge Control Systems
  • Compressor Seal Systems
  • Gas Seals, Liquid Seals, Liquid Bushing Seals, Contact Seals, Restricted Bushing Seals, Seal Liquid leakage System
  • Dry Seals, Advanced Sealing Mechanisms, and Magnetic Bearings
  • Compressor System Calculations
  • Sizing of Compressor System Components, Sizing of Gas Receiver
  • Workshop – Case Studies: Design and Selection of Different Compressor Systems for the Oil and Gas industry, and the Power Generation Industry
  • Bearings, Types of Bearings, Thrust Bearings
  • Lubrication, Viscosity of Lubricants, Non-Newtonian Fluids, and Greases
  • Used Oil Analysis
  • Vibration Analysis and Predictive Maintenance
  • Vibration Causes, Resonant Frequency, Vibration in Predictive Maintenance, Diagnostics

GIC reserves the right to cancel or change the date or location of its events. GIC's responsibility will, under no circumstances, exceed the amount of the fee collected. GIC is not responsible for the purchase of non-refundable travel arrangements or accommodations or the cancellation/change fees associated with cancelling them. Please call to confirm that the course is running before confirming travel arrangements and accommodations. Please click here for complete policies.

Toronto Airport West
5444 Dixie Rd
Mississauga, ON
L4W 2L2
Note: Please do not book travel and accommodation until you receive course confirmation.

More Dates & Locations

This course is also offered at the following location(s):

  • Webinars (Live) Wednesday, May 22, 2019

    Education @ Your Desk. A Live Webinar Class means that you will attend the class via the web using your computer. There are scheduled breaks for coffee and lunch. You use a microphone, headset, or your phone and are able to interact with the instructor and other students while following notes while watching the presentation slides online just as you would in a live classroom. Notes are posted online. For an extra cost a hard copy can be requested.

    The virtual classroom is becoming more and more popular, and we have a lot of experience teaching in this format. The only real difference between a live in-class and live via webinar is where you sit and what you look at. You can learn from the comfort of your own home or office. You pay less for the live webinar format than you would for the in-class format, and you do not have to travel to another city to attend the class. Please contact us at gic@gic-edu.com for Special Group & Corporate Rates for one or more participants.

We could offer any of our courses at a location of your choice and customized contents according to your needs, please contact us at : inhouse@gic-edu.com or click here  to submit an online request.


Course Materials

Each participant will receive a complete set of course notes and handouts that will serve as informative references.

$1,945

$1,795


Price will increase on 07 Apr 2019

The current fee for this course is $1,795.00. The current price increases on 07 April GST applies where applicable.

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If you have a question regarding this course, please click here to contact us.
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CEUs Certificate

A certificate of completed Continuing Education Units (CEUs) will be granted at the end of this course. A fee is required for all complimentary webinars.

On-Site Training

This course can be customized and delivered on-site at your facility.

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